The plaster machine station SHS--4/6 it is applied to reception of a commodity solution, its finishing up to a necessary working consistence, filtering and submission to plasterer workplaces for drawing on plastered surfaces, filling floors and drawing on vertical plastered surfaces by injectors.
The station represents the warmed van in which the reception bunker, elevating wheel with the mechanism of rotation, a water tank with the centrifugal pump, mortar pump, the bunker with vibrocleaner, system of heating, an electric equipment are located.
The station is applied on the open areas of units of industrial, civil and farm construction provided by the electric power and water.
Climatic modification V category I in accordance with GOST 15150 at an ambient temperature from a minus 30°С up to plus 40°С. At negative temperature of external air by the consumer should be provided reliable heat insulation of mortar (concrete) wire and systems of water supply.
Indicator | Units | Value |
Productivity depending on mortar pump |
m3 | 4-6 |
Volume of the reception bunker | m3 | 2.5 |
Capacity of the electric motor drive of elevating wheels | kW | 7,5 |
Capacity TEN’s (a tank with water) | kW | 15 |
The general power consumption | kW | 29,4 |
Rotation frequency of elevating wheel | rev/min | 15 |
Volume ready at preparation of a solution | liter | to 200 |
Indicator | Units | Value |
Length | mm. | 4 550 |
Width | mm. | 2 500 |
Height | mm. | 2 200 |
Weight* | kg. | 3 150 |
The name | Units | СО-49S | СО-49PA | СО-49P2 | СО-50D | СО-50DM | СО-49D |
Productivity | m3/hour | 3,0 | 4,0 | 3,0/4,0 | 6,0 | 6,0 | 4,0 |
Solution clipper | ОR-50 | ||||||
− Dу | mm. | - | 50 | - | - | - | - |
− pressure (max) | MPa. | - | 4,5 | - | - | - | - |
Ball stopcock: | |||||||
− Dу | mm. | 38 | 38 | 38 | 38 | 38 | |
− pressure (max) | MPa. | 4,0 | 4,0 | 2,5 | 2,5 | 1,6-2,5 | |
Working presure (max) | kgs/sm2 | 35 | 35 | 30 | 25 | 25 | 15 |
Submission distance of a solution: | |||||||
– across horizontal, no more | m. | 250 | 300 | 250 | 250 | 250 | 160 |
– across vertical, no more | m. | 100 | 120 | 80 | 60 | 60 | 35 |
Piston motion | mm. | 90 | 120 | 90 | - | - | - |
Plug motion | mm. | - | - | - | 120 | 120 | 90 |
Cylinder sleeve lenght | mm. | 188 | 220 | 188 | - | - | - |
Piston diameter | mm. | 100 | 100 | 100 | - | - | - |
Plug diameter | mm. | - | - | - | 110 | 110 | 90 |
The hatch for replacement of the ball | - | + | - | - | - | - | |
Oil crankcase of gear pair | - | - | - | - | + | - | |
Rubber-covered ball, diameter | mm. | 50 & 70 | 50 & 70 | 50 & 70 | 70 & 70 | 70 & 70 | 60 & 60 |
The plaster machine station SHS-4/6-3 - type "SALUTE" " - is intended for reception of a solution (or a rigid solution, depending on mortar (concrete) pump) from a dumper, hashing, heating during storage on object, promptings, the filtering, the mechanized submission and spray application of a plaster solution on a work surface by injectors and, as required, deliveries in the elevating bunker or solution box in which moves on a workplace of the bricklayer. The station is applied on the open areas of units of industrial, civil and farm construction provided by the electric power and water
The plaster machine station SHS-4/6-3 - type "SALUTE" - is a metal construction which consists of the general frame, reception bunker, cabin the operator (engine room). The complete of the process equipment is placed in last, where work direction of station is carried out from a direction case.
Climatic modification V category I in accordance with GOST 15150 at an ambient temperature from a minus 30°С up to plus 40°С. At negative temperature of external air by the consumer should be provided reliable heat insulation of mortar (concrete) wire and systems of water supply.
Indicator | Units. | Value |
Reception bunker volume | m3 | 4,0 |
Endless screw diameter | mm. | 1480 |
Rotation frequency of endless screw | min-1 | 15 |
Productivity | according to mortar pump | |
Hot-air generator power | kW | 5 |
The electric motor capacity of endless screw drive | kW | 7,5 |
Heaters | kW | 15 |
The general established capacity | kW | 33,5 - 37 |
Machine overall dimensions | ||
– Length | мм. | 5670 |
– Width | мм. | 2455 |
– Height | мм. | 2270 |
Weight , not less | кг. | 4000 |
The structure of a set of hoses depends on type mortar pump.
The name | Units | СО-49S | СО-49PA | СО-49P2 | СО-50D | СО-50DM | СО-49D | СО-50PB (rigid solutions) |
Productivity | m3/hour | 3,0 | 4,0 | 3,0/4,0 | 6,0 | 6,0 | 4,0 | 8 |
Solution clipper | ОР-50 | |||||||
− Dу | mm. | - | 50 | - | - | - | - | - |
− pressure (max) | MPa. | - | 4,5 | - | - | - | - | - |
Ball stopcock: | ||||||||
− Dу | mm. | 38 | 38 | 38 | 38 | 38 | 65 | |
− pressure (max) | MPa. | 4,0 | 4,0 | 2,5 | 2,5 | 1,6-2,5 | 4,0 | |
Working presure (max) | kgs/sm2 | 35 | 35 | 30 | 25 | 25 | 15 | 30 |
Submission distance of a solution: | ||||||||
– across horizontal, no more | m. | 250 | 300 | 250 | 250 | 250 | 160 | 200 |
– across vertical, no more | m. | 100 | 120 | 80 | 60 | 60 | 35 | 50 |
Piston motion | mm. | 90 | 120 | 90 | - | - | - | 120 |
Plug motion | mm. | - | - | - | 120 | 120 | 90 | - |
Cylinder sleeve lenght | mm. | 188 | 220 | 188 | - | - | - | 220 |
Piston diameter | mm. | 100 | 100 | 100 | - | - | - | 150 |
Plug diameter | mm. | - | - | - | 110 | 110 | 90 | - |
The hatch for replacement of the ball | - | + | - | - | - | - | + | |
Oil crankcase of gear pair | - | - | - | - | + | - | - | |
Rubber-covered ball, diameter | мм. | 50 & 70 | 50 & 70 | 50 & 70 | 70 & 70 | 70 & 70 | 60 & 60 | 70 & 100 |
Plant for hashing and delivery of a mortar-solution U342M it is intended for reception of a solution from submitting devices, hashing and heating during storage on building object and also for delivery in the elevating bunker or mortar-concrete box
Work of plant is based on periodic rotation of endless screw, supporting a building mortar solution constant readiness in working order. Plant is equipped by a heating system that allows to use it in a winter season.
The name | Units | Value |
Capacity of plant* for a full unloading of a mortar solution from amalgamators or dumpers |
m3 | 4 |
Endless screw diameter | mm. | 1480 |
Rotation frequency of endless screw | rev/min. | 15 |
Productivity of a unloading | liter/min. | 500 |
Capacity of an electroheater: | ||
– base | kW | 5 |
– warmed | kW | 2x5 |
The electric motor of a drive endless screw: | ||
– Capacity | kW | 7,5 |
– Rotation frequency of a electric motor shaft | rev/min. | 1450 |
– The general established capacity: | ||
–– base | kW | 12,5 |
–– warmed | kW | 17,5 |
Overall dimensions of installation: | ||
– Length | mm. | 4350 |
– Width | mm. | 1800 |
– Height | mm. | 1950 |
Weight, not less | kg. | 2250 |
The presented mortar pump series is developed and made by factory "Remstroydormash" which are intended for transportation and spray application a plaster solution on a work surface with fraction size no more than 5 mm and mobility not less than 8 sm on a reference cone of GOST 5802-86 by manufacture of painting and decorating in construction.
The name | Units | СО-49P | СО-49PA | СО-49P2 | СО-50D | СО-50DM | СО-49D |
Common characteristics | |||||||
Productivity | m3/hour | 3,0 | 4,0 | 3,0/4,0 | 6,0 | 6,0 | 4,0 |
Solution clipper | ОР-50 | ||||||
− Dу | mm. | - | 50 | - | - | - | - |
− pressure (max) | MPa. | - | 45 | - | - | - | - |
Ball stopcock: | |||||||
− Dу | mm. | 38 | 38 | 38 | 38 | 38 | |
− pressure (max) | MPa. | 40 | 40 | 25 | 25 | 16-25 | |
− Working presure (max) | kgs/sm2. | 35 | 35 | 30 | 25 | 25 | 15 |
Submission distance of a solution | |||||||
− across horizontal, no more | m. | 250 | 300 | 250 | 250 | 250 | 160 |
− across vertical, no more | m. | 100 | 120 | 80 | 60 | 60 | 35 |
Piston motion | mm. | 90 | 120 | 90 | - | ||
Plug motion | mm. | - | - | - | 120 | 120 | 90 |
Cylinder sleeve lenght | mm. | 188 | 220 | 188 | - | - | - |
Piston diameter | mm. | 100 | 100 | 100 | - | - | - |
Plug diameter | mm. | - | - | - | 110 | 110 | 90 |
The hatch for replacement of the ball | - | + | - | - | - | - | |
Oil crankcase of gear pair | - | - | - | - | + | - | |
Rubber-covered ball, diameter | mm. | 50 & 70 | 50 & 70 | 50 & 70 | 70 & 70 | 70 & 70 | 60 & 60 |
Overall dimensions | |||||||
– length | mm. | 1400 | 1400 | 1400 | 1250 | 1350 | 1020 |
– width | mm. | 700 | 700 | 700 | 500 | 550 | 420 |
– height | mm. | 1100 | 1100 | 1100 | 1230 | 1430 | 1240 |
Mass | kg. | 400 | 400 | 405 | 370 | 400 | 190 |
Box YRS-500.00.000 and YRS-600.00.000 are intended for reception of a solution and a concrete mix and their submission by crane to a place of stacking.
The name | Units | YRS-500.00.000 | YRS-600.00.000 |
Capacity, no more | m3 | 0,25 | 0,30 |
Overall dimensions: | |||
– Length | mm. | 1330 | 1580 |
– Width | mm. | 770 | 770 |
– Height | mm. | 455 | 455 |
Mass | kg. | 60,0 | 75,0 |
Carrying capacity | kg. | 500 | 600 |
After the finishing of the works, connected with use of a box, it is necessary for clearing carefully of the rests of a solution and to wash out water.
[23] The box 2N270 (see fig.) is intended for reception of a solution and a concrete mix and their submission by the crane to a place of stacking. It has special sling device by means of which the filled boxes cling one after another vertically in a garland up to 7 pieces. First box - for a sling of the crane, the second - for the first in the suspended condition, etc., the subsequent for previous. Height of a garland from 7 boxes - 3,5 m.
The name | Units | Value |
Capacity, no more | m3 | 0,25 |
Overall dimensions: | ||
– Length | mm. | 1490 |
– Width | mm. | 660 |
– Height | mm. | 700 |
Weight | kg. | 67,0 |
After the finishing of the works connected with use of a box, it is necessary for clearing carefully of the rests of a solution and to wash out water.
Service life of a box before write-off not less than 14 months from the beginning of operation.
The capacity (with a platform under the vibrator) is intended for reception of a solution and its submission by means of the crane to a workplace of the bricklayer.
The work principle of a product consists in the following:
The name | Units | BP– 1.0 | BP – 1.6 | BP – 2.5 |
Carrying capacity | t. | 2,5 | 4,0 | 6,0 |
Overall dimensions: | ||||
– Length | mm. | 3300 | 3360 | 4350 |
– Width | mm. | 1600 | 1600 | 1600 |
– Height | mm. | 1056 | 1056 | 1060 |
Capacity | m3 | 1,0 | 1,6 | 2,5 |
Mass | kg. | 480 | 610 | 850 |
Warranty service period of the bunker – 1 year from the beginning of operation, but no more than 18 months from the date of unload from manufacturer.
The BN-1,5.00.00 bunker is intended for reception and a unloading of a concrete mix at manufacturing monolithic concrete and ferro-concrete products in industrial, housing and civil construction.
The bunker is made in a climatic modification V, categories of accommodation I in accordance with GOST 15150-89 for work at temperature from-30 up to +40°С.
The name | Units | Value |
Bunker volume | m3 | 1,5 |
Limiting carrying capacity, no more | kg | 4000 |
Overall dimensions: | ||
– width | mm. | 2400 |
– height | mm. | 1750 |
Mass, no more | kg. | 480 |
The concrete brought by the car-dumper, is unloaded in the reception bunker from a body. The bunker moored for the load-lifting device is transferred by the crane to a place of stacking of concrete and unloads.
For unloading it is necessary:
Upon termination of work or in the end of change the bunker and especially its shutter should be cleared and washed out.
The bunker BN-1,5.00.00, factory number is made and accepted according to obligatory requirements TU 3176-001-01332632-2004, by operating engineering specifications and is recognized serviceable.
Links:
[1] http://www.remstroy.info/media/products/stancia-shs46-main.JPG
[2] http://www.remstroy.info/media/products/Bunker.JPG
[3] http://www.remstroy.info/media/products/Vnutri_01.jpg
[4] http://www.remstroy.info/media/products/Vnutri_02.jpg
[5] http://www.remstroy.info/media/attachments/OTZYV_O_RABOTE_IZDELIYa_6.doc
[6] http://www.remstroy.info/media/attachments/Dilleram-reklamnyy_list_ShS-4-6.pdf
[7] http://www.remstroy.info/media/products/stancia_480/item_1.jpg
[8] http://www.remstroy.info/media/products/stancia_480/item_2.jpg
[9] http://www.remstroy.info/media/attachments/OTZYV_O_RABOTE_IZDELIYa_7.doc
[10] http://www.remstroy.info/media/attachments/Dilleram-reklamnyy_list_ShS-4-6-3_0.pdf
[11] http://www.remstroy.info/media/products/ustrastvor_common.jpg
[12] http://www.remstroy.info/media/products/ustrastvor_bunker.jpg
[13] http://www.remstroy.info/media/products/ustrastvor_reshetka.jpg
[14] http://www.remstroy.info/media/products/ustrastvor_podogrev.jpg
[15] http://www.remstroy.info/media/attachments/OTZYV_O_RABOTE_IZDELIYa_8.doc
[16] http://www.remstroy.info/media/attachments/Dilleram-reklamnyy_list_U342M.pdf
[17] http://www.remstroy.info/media/products/rastvoronasos/pr11-01.jpg
[18] http://www.remstroy.info/media/products/rastvoronasos/patient.jpg
[19] http://www.remstroy.info/media/products/rastvoronasos/pr11-02.jpg
[20] http://www.remstroy.info/media/products/yashikrastvorny/yashikrastvorny-main.jpg
[21] http://www.remstroy.info/media/attachments/OTZYV_O_RABOTE_IZDELIYa_9.doc
[22] http://www.remstroy.info/media/attachments/Dilleram-reklamnyy_list_6.pdf
[23] http://www.remstroy.info/media/products/girlanda/girlanda-main.jpg
[24] http://www.remstroy.info/media/attachments/OTZYV_O_RABOTE_IZDELIYa_10.doc
[25] http://www.remstroy.info/media/attachments/Dilleram-reklamnyy_list_7.pdf
[26] http://www.remstroy.info/media/products/bunkertufelka/bunkertufelka-main.jpg
[27] http://www.remstroy.info/media/attachments/OTZYV_O_RABOTE_IZDELIYa_11.doc
[28] http://www.remstroy.info/media/attachments/Dilleram-reklamnyy_list_8.pdf
[29] http://www.remstroy.info/media/products/bunkervoronka/bunkervoronka-main.jpg
[30] http://www.remstroy.info/media/products/bunkervoronka/bunkervoronka-bottom.jpg
[31] http://www.remstroy.info/media/products/bunkervoronka/bunkervoronka-stack.jpg
[32] http://www.remstroy.info/media/attachments/OTZYV_O_RABOTE_IZDELIYa_12.doc
[33] http://www.remstroy.info/media/attachments/Dilleram-reklamnyy_list_9.pdf